Datalogic QLM500 Installation Manual

REFERENCE MANUAL > DS2400N Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: [email protected]

x GENERAL VIEW DS2400N Figure A 4 5 7 8 3 6 9 10 11 2 1 1 Warning and Device Class Labels 2 3 4 5 6 &quo

DS2400N REFERENCE MANUAL 88 7 7.2 LINEAR CODE READING The number of scans performed on the code by the DS2400N and therefore the decoding cap

READING FEATURES 89 7 7.2.2 Picket-Fence Mode If scanning is parallel to the code motion, (Figure 106), the number of effective scans is given by the

DS2400N REFERENCE MANUAL 90 7 7.3 PERFORMANCE The DS2400N scanner is available in different versions according to the reading performa

READING FEATURES 91 7 7.4 READING DIAGRAMS Reading diagrams for Subzero models and Standard models are the same. DS2400N-020X (Short Reading Ra

DS2400N REFERENCE MANUAL 92 7 DS2400N-120X (Medium Reading Range) Note: (0,0) is the center of the laser beam output window. CONDITIONS Optic

READING FEATURES 93 7 DS2400N-220X (Long Reading Range) Note: (0,0) is the center of the laser beam output window. CONDITIONS Optic Version =

DS2400N REFERENCE MANUAL 94 8 8 MAINTENANCE 8.1 CLEANING Clean the laser beam output window periodically for continued correct operation

TROUBLESHOOTING 95 9 9 TROUBLESHOOTING 9.1 GENERAL GUIDELINES When wiring the device, pay careful attention to the signal name (acro

DS2400N REFERENCE MANUAL 96 9 TROUBLESHOOTING GUIDE Problem Suggestions Power On: the "Power On"/ "Ready" LED are not lit Is po

TROUBLESHOOTING 97 9 TROUBLESHOOTING GUIDE Problem Suggestions Reading: Not possible to read the target barcode (always returns No Read) or the Auto

xi DS2400N Subzero Figure A 2 1 4 5 7 9 3 6 10 11 8 1 Warning and Device Class Labels 2 3 4 5 6 "POWER ON

DS2400N REFERENCE MANUAL 98 10 10 TECHNICAL FEATURES ELECTRICAL FEATURES DS2400N-xxx0 (Standard) DS2400N-xxx5 (Subzero) Input Power Supply Volt

TECHNICAL FEATURES 99 10 ENVIRONMENTAL FEATURES DS2400N-xxx0 (Standard) DS2400N-xxx5 (Subzero) Operating Temperature 0° to +45 C (+32° to +113 °F)

100 GLOSSARY ACR-Lite (Advanced Code Reconstruction) This is a light version of the powerful Advanced Code Reconstruction technology applied to high p

101 Full Duplex Simultaneous, two-way, independent transmission in both directions. Half Duplex Transmission in either direction, but not simultaneous

102 RS232 Interface between data terminal equipment and data communication equipment employing serial binary data interchange. RS485 Interfac

103 INDEX 2 25-Pin Cable Electrical Connections, 55 A Accessories, 24 Advanced Code Reconstruction (ACR-Lite), 84 Auxiliary RS232 Interface, 48, 66 C

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xii Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiautomation.net - Email: [email protected]

RAPID CONFIGURATION 1 1 1 RAPID CONFIGURATION NOTE This chapter illustrates a Stand Alone application. For other types of installation

DS2400N REFERENCE MANUAL 2 1 CBX100/500 Pinout for DS2400N The table below gives the pinout of the CBX100/500 terminal block connectors

RAPID CONFIGURATION 3 1 25-pin Connector Pinout for DS2400N The table below gives the pinout of the 25-pin male D-sub connector for connection to

DS2400N REFERENCE MANUAL 4 1 STEP 2 – MOUNTING AND POSITIONING THE SYSTEM 1. To mount the DS2400N, use the mounting bracket to obtain the most su

RAPID CONFIGURATION 5 1 STEP 3 – X-PRESS™ CONFIGURATION X-PRESS™ is the intuitive Human Machine Interface designed to improve ease of in

DS2400N REFERENCE MANUAL 6 1 Auto Learn If you are configuring your scanner using X-PRESS™, you must start with the Auto Learn procedure.

RAPID CONFIGURATION 7 1 Auto Setup (Optional) At the end of the Auto Learn procedure, you have the possibility to follow the Auto Se

Datalogic Automation Srl Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy DS2400N Reference Manual Ed.: 11/2013 © 2007 – 2013 Datalogic Au

DS2400N REFERENCE MANUAL 8 1 STEP 4 – INSTALLING GENIUS™ CONFIGURATION PROGRAM Genius™ is a Datalogic scanner configuration tool providing several

RAPID CONFIGURATION 9 1 1. Select the Create a new configuration button. You will be guided through the configuration being asked to

DS2400N REFERENCE MANUAL 10 1 b. Operating mode selection and definition c. Digital Outputs configuration Phone: 800.894.0412 - Fax: 888.

RAPID CONFIGURATION 11 1 d. Hardware interface selection e. Output data format configuration The On Line operating Mode requires t

DS2400N REFERENCE MANUAL 12 1 2. After defining the parameter values the following window appears allowing to complete the reader configur

RAPID CONFIGURATION 13 1 STEP 5 – TEST MODE Use a code suitable to your application to test the system. Alternatively, you can use the

DS2400N REFERENCE MANUAL 14 1 ADVANCED SCANNER CONFIGURATION The ADVANCED selection available when starting the Genius™ program is addre

INTRODUCTION 15 2 2 INTRODUCTION 2.1 PRODUCT DESCRIPTION The DS2400N laser scanner satisfies the most advanced needs of a wide range of users.

DS2400N REFERENCE MANUAL 16 2 2.1.1 Indicators The five LEDs on the side of the scanner (Figure A) indicate the following: READY (green) This LE

INTRODUCTION 17 2  ID-NET™ M/S Multidata: Multiple stations – single scanner ID-NET™ interface allows connection of scanners reading obj

NOME MANUALE/NOME CAPITOLO iii 1 CONTENTS REFERENCES ...

DS2400N REFERENCE MANUAL 18 2 2.2.1 How To Setup/Configure the Scanner Network A complete ID-NET™ scanner network can be rapidly setup, as follow

INTRODUCTION 19 2 2.3 X-PRESS™ HUMAN MACHINE INTERFACE X-PRESS™ is the intuitive Human Machine Interface designed with the precise goal

DS2400N REFERENCE MANUAL 20 2 2.3.2 X-PRESS™ Functions Quick access to the following functions is provided by an easy procedure using the push bu

INTRODUCTION 21 2 AutoLearn Function Once entered, the reader starts a procedure to automatically detect and recognize barcodes (by type and len

DS2400N REFERENCE MANUAL 22 2 Reset Scanner to Factory Default If it ever becomes necessary to reset the scanner to the factory defaul

INTRODUCTION 23 2 2.5 MODEL DESCRIPTION The DS2400N scanner is available in versions that differ in regard to the following parameter

DS2400N REFERENCE MANUAL 24 2 2.6 ACCESSORIES The following accessories are available on request for the DS2400N: Name Description Part Number M

INSTALLATION 25 3 3 INSTALLATION 3.1 PACKAGE CONTENTS Verify that the DS2400N reader and all the parts supplied with the equipment a

DS2400N REFERENCE MANUAL 26 3 3.2 MECHANICAL INSTALLATION DS2400N can be installed to operate in different positions. The four screw holes (M4 x

INSTALLATION 27 3 3.2.1 Mounting DS2400N Using the DS2400N mounting bracket you can obtain the most suitable position for the reader

iv 4.3.1 ID-NET™ Cables ... 43 4.3.2 ID-NET™ Resp

DS2400N REFERENCE MANUAL 28 3 3.2.2 Mounting a GFC-2020 Accessory Lateral Output Deflection Mirror The GFC-2020 accessory is a Lateral Outp

INSTALLATION 29 3 3.2.3 Mounting a GFC-2100 Accessory Lateral Output Deflection Mirror The GFC-2100 accessory is a 90° Lateral Output deflection m

DS2400N REFERENCE MANUAL 30 3 3.2.4 Mounting a GFC-200 Accessory Contact Reading Mirror The GFC-200 is an 85° contact reading mirror that

INSTALLATION 31 3 To fix a DS2400N Scanner to the GFC-200, use the two M 4 x 6 mm screws supplied with the GFC Kit. Refer to the following figure.

DS2400N REFERENCE MANUAL 32 3 The internal optical path from the scanner reading window to the GFC-200 window is 51 mm. The reading

INSTALLATION 33 3 3.2.5 Mounting an OM2000N Accessory Oscillating Mirror The OM2000N oscillating mirror is designed to generate homogeneous and ad

DS2400N REFERENCE MANUAL 34 3 The installation of the deflection mirror is very easy. 1) Clean the OM2000N mirror surface and output window (inte

INSTALLATION 35 3 The reading distance of the scanner with the OM2000N is shifted by 10 mm towards the scanner because of the interna

DS2400N REFERENCE MANUAL 36 3 3.3 POSITIONING The DS2400N scanner is able to decode moving barcode labels at a variety of angles, h

CBX ELECTRICAL CONNECTIONS 37 4 4 CBX ELECTRICAL CONNECTIONS All DS2400N models are equipped with a cable terminated by a 25-pin male D-sub conne

v REFERENCES CONVENTIONS This manual uses the following conventions: “User” or “Operator” refers to anyone using a DS2400N. “Device” refers to the DS2

DS2400N REFERENCE MANUAL 38 4 NOTE To avoid electromagnetic interference when the scanner is connected to a CBX connection box, verify the jumper

CBX ELECTRICAL CONNECTIONS 39 4 4.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections; it han

DS2400N REFERENCE MANUAL 40 4 4.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-pol

CBX ELECTRICAL CONNECTIONS 41 4 4.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend using

DS2400N REFERENCE MANUAL 42 4 Figure 44 - DS2400N Multidrop Connection to a Multiplexer * When using CBX500, the Main interface multidrop

CBX ELECTRICAL CONNECTIONS 43 4 4.3 ID-NET™ INTERFACE CBX100/500 Function Shield Network Cable Shield ID+ ID-NET™ network + ID- ID-NET™ network -

DS2400N REFERENCE MANUAL 44 4 4.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is defin

CBX ELECTRICAL CONNECTIONS 45 4 Figure 46 – ID-NET™ Network Connections with isolated power blocks Phone: 800.894.0412 - Fax: 888.723.4773 - We

DS2400N REFERENCE MANUAL 46 4 Figure 47 - ID-NET™ Network Connections with Common Power Branch Network Phone: 800.894.0412 - Fax: 888.723.477

CBX ELECTRICAL CONNECTIONS 47 4 Figure 48 – ID-NET™ Network Connections with Common Power Star Network Phone: 800.894.0412 - Fax: 888.723.4773 - We

vi SAFETY AND COMPLIANCE NOTICES CAUTION Subzero model scanners must not be opened in an uncontrolled environment. LASER SAFETY The

DS2400N REFERENCE MANUAL 48 4 4.3.3 ID-NET™ Network Termination The network must be properly terminated in the first and last scanner of the netw

CBX ELECTRICAL CONNECTIONS 49 4 4.5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (Ex

DS2400N REFERENCE MANUAL 50 4 Power to Input Photocell Signal Photocell Reference NPN Photocell Figure 52 - NPN External Trigger Using DS24

CBX ELECTRICAL CONNECTIONS 51 4 CBX100/500 Function +V Power Source - Inputs I2A Input 2 A (polarity insensitive) I2B Input 2 B (polarity insensitiv

DS2400N REFERENCE MANUAL 52 4 Pulled up to External Input Device Power Input Signal Input Device Figure 56 - NPN Input 2 Using External Power 4

CBX ELECTRICAL CONNECTIONS 53 4 OUTPUT CONNECTIONS USING DS2400N POWER Power to Output Output device Signal Output device Reference Output Device Fi

DS2400N REFERENCE MANUAL 54 4 4.7 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface. For other u

25-PIN CABLE ELECTRICAL CONNECTIONS 55 5 5 25-PIN CABLE ELECTRICAL CONNECTIONS All DS2400N models are equipped with a cable terminated by a 25-pi

DS2400N REFERENCE MANUAL 56 5 5.1 POWER SUPPLY Power can be supplied to the scanner through the pins provided on the 25-pin connect

25-PIN CABLE ELECTRICAL CONNECTIONS 57 5 5.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections;

vii Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light. The la

DS2400N REFERENCE MANUAL 58 5 5.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-pol

25-PIN CABLE ELECTRICAL CONNECTIONS 59 5 5.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recomme

DS2400N REFERENCE MANUAL 60 5 Figure 68 - DS2400N Multidrop Connection to a Multiplexer Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.ctiaut

25-PIN CABLE ELECTRICAL CONNECTIONS 61 5 5.3 ID-NET™ INTERFACE 25-pin Name Function 23 ID+ ID-NET™ network + 24 ID- ID-NET™ network - 7 GND Ground

DS2400N REFERENCE MANUAL 62 5 5.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is defined a

25-PIN CABLE ELECTRICAL CONNECTIONS 63 5 Figure 70 – ID-NET™ Network Connections with isolated power blocks Phone: 800.894.0412 - Fax: 888.723.

DS2400N REFERENCE MANUAL 64 5 Figure 71 - ID-NET™ Network Connections with Common Power Branch Network Phone: 800.894.0412 - Fax: 888.723.477

25-PIN CABLE ELECTRICAL CONNECTIONS 65 5 Figure 72 – ID-NET™ Network Connections with Common Power Star Network Phone: 800.894.0412 - Fax: 888.723.

DS2400N REFERENCE MANUAL 66 5 5.3.3 ID-NET™ Network Termination The network must be properly terminated by a 120 Ohm resistor at the first and la

25-PIN CABLE ELECTRICAL CONNECTIONS 67 5 5.5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner: Inp

viii CE COMPLIANCE Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which

DS2400N REFERENCE MANUAL 68 5 EXTERNAL TRIGGER INPUT CONNECTIONS USING DS2400N POWER EXTERNAL TRIGGER DS2400N 18 19 9 7 Ground V Signal VCC ~ ~ +

25-PIN CABLE ELECTRICAL CONNECTIONS 69 5 25-pin Name Function 9 Vdc Power Source Inputs 6 I2A Input 2 A (polarity insensitive) 10 I2B Input 2 B (pol

DS2400N REFERENCE MANUAL 70 5 5.5.1 Code Verifier If the DS2400N is used as a Code Verifier, the verifier code can be configured in software through

25-PIN CABLE ELECTRICAL CONNECTIONS 71 5 USER INTERFACE O+ 8/11 22/12 O- DS2400N Vext 30 Vdc max. C E Figure 84 - Open Collector Output Connectio

DS2400N REFERENCE MANUAL 72 6 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations. Dotted lines i

TYPICAL LAYOUTS 73 6 In this layout a single scanner functions as a Slave node on a Fieldbus network. The data is transmitted to the Host throug

DS2400N REFERENCE MANUAL 74 6 6.2 PASS-THROUGH Pass-through mode allows two or more devices to be connected to a single external serial interfa

TYPICAL LAYOUTS 75 6 An alternative Pass-Through layout allows the more efficient ID-NET™ network to be used. This layout is really an ID-NET

DS2400N REFERENCE MANUAL 76 6 6.3 ID-NET™ The ID-NET™ connection is used to collect data from several scanners to build a multi-point or a mult

TYPICAL LAYOUTS 77 6 For a Master/Slave Multidata layout each scanner has its own reading phase independent from the others; each single mes

ix do not fine tune the positioning by striking the scanner or bracket. do not weld the scanner into position which can cause el

DS2400N REFERENCE MANUAL 78 6 Figure 91 – ID-NET™ M/S Synchronized Layout DS2400N Master with CBX500 + DS2400N Slaves with QL100 Figur

TYPICAL LAYOUTS 79 6 The Master scanner can communicate to the Host as a Slave node on an Ethernet TCP/IP network. This example requires using

DS2400N REFERENCE MANUAL 80 6 Alternatively, the Master scanner can communicate to the Host as a Slave node on a Fieldbus network. Th

TYPICAL LAYOUTS 81 6 The QLM600 Profibus Gateway active connection module can also be used. System configuration can be accomplished

DS2400N REFERENCE MANUAL 82 6 6.4 RS232 MASTER/SLAVE NOTE This interface is provided for backward compatibility. We recommend using the more eff

TYPICAL LAYOUTS 83 6 6.5 MULTIPLEXER LAYOUT NOTE This interface is provided for backward compatibility. We recommend using the more efficient ID-

DS2400N REFERENCE MANUAL 84 7 7 READING FEATURES 7.1 ADVANCED CODE RECONSTRUCTION (ACR-LITE) The traditional way of barcode reading could

READING FEATURES 85 7 ACR-Lite is disabled by default but can be enabled for the following code types: Code 25 Interleaved Code 128/GS1-128 C

DS2400N REFERENCE MANUAL 86 7 The decoder will be able to read the label with a tilt angle between + max and - max as shown in th

READING FEATURES 87 7 7.1.3 Advanced Code Reconstruction Reading Conditions The following tables describe the minimum code height requirements (