Datalogic Controller SC6000 Installation Manual

STANDARDREDUNDANT SYSTEMSBHS AIRPORT ARRAYSANDInstallation Manual

BHS AND REDS INSTALLATION MANUAL 4 2 2 MECHANICAL INSTALLATION 2.1 BHS STANDARD MOUNTING FRAME The following BHS Standard Mounting Frame should

MECHANICAL INSTALLATION 5 2 BHS Standard Mounting Frame Bill Of Materials: Drawing Ref. Qty Item Code 1 2 Bosch Profile 60x60L L = 1330 mm 3.842.51

BHS AND REDS INSTALLATION MANUAL 6 2 2.2 GENERAL SCANNER MOUNTING NOTE For correct cable positioning and routing see par. 3.4 and par. 3.8. 2.2

MECHANICAL INSTALLATION 7 2 2.2.2 Scanner Positioning Each scanner is labeled with a letter that indicates its position on the frame, see par. 2.3

BHS AND REDS INSTALLATION MANUAL 8 2 2.2.4 DX8200A Reference Point Stops One pair of washers and one pair of spacers (reference point stops) are p

MECHANICAL INSTALLATION 9 2 2.3 AIRPORT SCANNER ARRAY IATA T-LABEL Figure 9 - BHS 1610 T-Label Airport Scanner Array BHS 1610 Air T-Code 6-Side

BHS AND REDS INSTALLATION MANUAL 10 2 Figure 10 - BHS 1610 T-Label Airport Scanner Array Front View Note 1: the drawing refers to a conveyor heigh

MECHANICAL INSTALLATION 11 2 Figure 11 - BHS 1610 T-Label Airport Scanner Array Side View Note 1: the photocell and its reflector must be mounted

BHS AND REDS INSTALLATION MANUAL 12 2 2.4 AIRPORT SCANNER ARRAY IATA L-LABEL Figure 12 - BHS 2610 L-Label Airport Scanner Array BHS 2610 Air Li

MECHANICAL INSTALLATION 13 2 Figure 13 - BHS 2610 L-Label Airport Scanner Array Front View Note 1: the arrows indicate the DX8200A reference point

Datalogic Automation Srl Via Lavino, 265 40050 - Monte S. Pietro Bologna - Italy Standard BHS Airport Arrays and Redundant Systems I

BHS AND REDS INSTALLATION MANUAL 14 2 Figure 14 - BHS 2610 L-Label Airport Scanner Array Side View Note 1: the photocell and its reflector must be

CONNECTIONS 15 3 3 CONNECTIONS The SC6000 controller and the PWO in combination with DS8100A and DX8200A readers provide an easy way to build-up

BHS AND REDS INSTALLATION MANUAL 16 3 3.2 SC6000 TO PWO CONNECTIONS The SC6000 is connected to the PWO by two 25-pin cables: CAB-SC6013 is used

CONNECTIONS 17 3 3.3 READER CONNECTIONS The readers are connected to the “LonWorks” network through 4 x “8K” connectors available on the PWO. Each

BHS AND REDS INSTALLATION MANUAL 18 3 3.4 CABLE CONNECTIONS PS ENCODER HOST computer CAB-8105 CAB-8102 CAB-8105 CAB-8102 CAB-8105 CAB-8105 CAB-81

CONNECTIONS 19 3 3.5 DIP SWITCH SETTINGS 8K TERM 8K BYP ON ON OFF OFF Figure 22 - PWO DIP Switch Settings LON

BHS AND REDS INSTALLATION MANUAL 20 3 3.6 ENCODER AND PHOTOCELL CONNECTIONS Encoder and Presence Sensor signals are needed to implement P

CONNECTIONS 21 3 3.6.1 Checking Encoder and Photocell Wiring Specific LEDs available on the SC6000 front panel allow quick checking of the encoder

BHS AND REDS INSTALLATION MANUAL 22 3 3.8 CABLE ROUTING Cables having length in excess must be routed inside the PVC conduit and not rolled

SOFTWARE CONFIGURATION 23 4 4 SOFTWARE CONFIGURATION Once mechanical installation, wiring and cabling are completed, software configurat

iii CONTENTS 1 BHS AIRPORT ARRAYS ... 1 1.1 General Desc

BHS AND REDS INSTALLATION MANUAL 24 4 The program has a built-in terminal (Serial or TCP/IP) that can edit, store and transmit user macros. It can

SOFTWARE CONFIGURATION 25 4 4.3 SCANNER CONFIGURATION AND CALIBRATION 4.3.1 Scanner Parameter Configuration From Genius™: 1. Double click the

BHS AND REDS INSTALLATION MANUAL 26 4 4.3.3 Manual PackTrack™ Calibration PackTrack calibration is needed on a new reader. It is performed by

SOFTWARE CONFIGURATION 27 4 You will place a code at 3 different points within the scanner’s reading field. For each point, the

BHS AND REDS INSTALLATION MANUAL 28 4 4.3.5 PS Offset and Direction Calibration on DX8200A PS Offset Calibration The PS Offset must be set as th

SOFTWARE CONFIGURATION 29 4 Select the Direction from the drop down menu. 4.3.6 Automatic PackTrack™ Calibration Automatic PackTrack Cali

BHS AND REDS INSTALLATION MANUAL 30 4

SOFTWARE CONFIGURATION 31 4 4.3.7 Pack/Track Calibration Test After the Pack/Track Calibration or Configuration is done, run the Test function to

BHS AND REDS INSTALLATION MANUAL 32 4 4.4 SC6000 APPLICATION PROGRAM CONFIGURATION From Genius™, configure all the necessary parameters for the S

SOFTWARE CONFIGURATION 33 4 4.5 SC6000 KEYPAD AND DISPLAY OVERVIEW The SC6000 keypad allows entering a menu to select various essential informat

iv 5.1.3 DARP™ Restore ... 35 5.2 Maintenance

BHS AND REDS INSTALLATION MANUAL 34 4 4.6 FINAL CHECKS After sending the correct parameter configuration, the SC6000 will restart and the system

MAINTENANCE AND TROUBLESHOOTING 35 5 5 MAINTENANCE AND TROUBLESHOOTING 5.1 MAINTENANCE – LEVEL 1 Maintenance at this level can be performed by

BHS AND REDS INSTALLATION MANUAL 36 5 5.2 MAINTENANCE – LEVEL 2 For repair and maintenance activities that cannot be performed by the Customer, D

MAINTENANCE AND TROUBLESHOOTING 37 5 5.3.2 DS8100A/DX8200A Troubleshooting Figure 28 - 8K Scanner Display and Keypad PROBLEM SUGGESTION Power On

BHS AND REDS INSTALLATION MANUAL 38 5 NOTE The Mirror Calibration MUST be executed using a barcode having 1 mm. resolution (test chart). If the c

REDUNDANT SYSTEMS 39 6 6 REDUNDANT SYSTEMS 6.1 GENERAL DESCRIPTION The REDS function replicates the SC6000 controller, PWO power supply, presen

BHS AND REDS INSTALLATION MANUAL 40 6 6.1.3 Redundant SC6000 Reading Station Layout Figure 29 - Example Redundant Reading Station Layout with DX

REDUNDANT SYSTEMS 41 6 6.2 MECHANICAL INSTALLATION 6.2.1 BHS Mounting Frame + REDS Additional Frame Kit The REDS mounting frame can be construct

BHS AND REDS INSTALLATION MANUAL 42 6 REDS Additional Frame Kit Bill Of Materials: Drawing Ref. Qty Item Code R4 2 Bosch Profile 45x45L L = 388 mm

REDUNDANT SYSTEMS 43 6 Normal Package Detecting (preferred) Figure 31 - PS Mounting (Over Under) The first possibility is to put the two

v Required Resources: ... 64 Test Procedure: ...

BHS AND REDS INSTALLATION MANUAL 44 6 PS Line 6.2.4 Encoder Mounting Both encoders must give the same information to the controllers at the sam

REDUNDANT SYSTEMS 45 6 6.3 REDUNDANCY SYSTEM CONNECTIONS Reliability and robustness of the system can be improved by connecting scanners together

BHS AND REDS INSTALLATION MANUAL 46 6 6.3.2 REDS T-Label Station SC1 SC3 SC5 SC7 SC2 SC4 SC6 SC8 110-220 Vac CAB-SC6003 CAB-SC6013 Encoder

REDUNDANT SYSTEMS 47 6 6.3.3 REDS L-Label Station SC1 SC3 SC5 SC7 SC2 SC4 SC6 SC8 110-220 Vac CAB-SC6003 CAB-SC6013 Encoder 1 Presence Sens

BHS AND REDS INSTALLATION MANUAL 48 6 6.4 REDS PARAMETER CONFIGURATION 1. Disconnect the Protecting SC6000 Controller from its PWO (CAB-SC

REDUNDANT SYSTEMS 49 6 6.4.1 Master Working Controller After the Net and Scanner setting, complete the Working configuration as follows: 1. Redu

BHS AND REDS INSTALLATION MANUAL 50 6 6.4.2 Master Protecting Controller Starting from the Default, complete the Protecting Controller configurati

REDUNDANT SYSTEMS 51 6 Role Conflicts A role conflict may occur under various circumstances. In the event of a role conflict an autom

BHS AND REDS INSTALLATION MANUAL 52 6 Standby-Active Switch Over The switch over is the situation that leads to a swapping of the role that the con

REDUNDANT SYSTEMS 53 6 On the Standby controller, the comparison of the local/remote data is based on a table that summarizes the configuration of t

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BHS AND REDS INSTALLATION MANUAL 54 6 Two separate operating modes are possible: Standard: no diagnostic digital input information about the Standb

REDUNDANT SYSTEMS 55 6 6.5.3 Power Supply Two separate paralleled power supplies are present to supply power both to the controllers and the scann

BHS AND REDS INSTALLATION MANUAL 56 6 Parameter Values (default) Function Check Encoder Failure Enabled/Disabled Encoder diagnostics affects the swi

REDUNDANT SYSTEMS 57 6 6.7 DIAGNOSTIC ERROR MESSAGES SC6000 error message syntax: WS#xxx where WS means Working Standby and xxx is the error numbe

BHS AND REDS INSTALLATION MANUAL 58 A A INSTALLATION CHECKLIST SITE SURVEY Note conveyor width and height Restricted access – walls, other c

INSTALLATION CHECKLIST 59 A Compact Flash adapter for PC, either PCMCIA or USB type Small (4-port) Ethernet hub (not a switch) so you can monito

BHS AND REDS INSTALLATION MANUAL 60 A CONNECT AND CONFIGURE THE ARRAY Apply power to system as early as possible, to allow the scanner motor bear

COMMISSIONING CHECKLIST 61 B B COMMISSIONING CHECKLIST

BHS AND REDS INSTALLATION MANUAL 62 C C MAINTENANCE CHECKLIST

MAINTENANCE CHECKLIST 63 C

BHS AIRPORT ARRAYS 1 1 1 BHS AIRPORT ARRAYS 1.1 GENERAL DESCRIPTION There are two different types of Stations: T-Label and L-Label. T-Label S

BHS AND REDS INSTALLATION MANUAL 64 D D ACCEPTANCE TEST PROCEDURE ACCEPTANCE TEST The Acceptance Test is a test to be carried out together with

ACCEPTANCE TEST PROCEDURE 65 D TEST PROCEDURE: 1. 200 test parcels will be assembled representing the average distribution of parcel size for the

BHS AND REDS INSTALLATION MANUAL 66 D SHORT REPORT Good Read: ______________________________ No Read: ______________________________ Solo Read:

TEST CHARTS 67 E E TEST CHARTS This appendix contains two identical test charts for special Airport applications. These pages can be removed from

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BHS AND REDS INSTALLATION MANUAL 2 1 1.4 TYPICAL STATION PARAMETERS Conveyor Width: 1000 mm Conveyor Height: 800 mm Conveyor Speed: 2.5 m/s or

BHS AIRPORT ARRAYS 3 1 Standard Package Order Codes: 9K3L01068 BHS-Standard Mounting Frame 932402779 BHS-1500 Air T-Code 5-Side Tilt Tray 932402