Datalogic AL5010 Technical Information

AL5010Product Line Manual

2 Introduction AccuLazr™ AL5010 Product Line Manuals AL5010 Scan Head The AL5010 Scan Head incorporates the optics and laser module(s) for scannin

92 Operations AccuLazr™ AL5010 Product Line Manual First-time Setup Every application is unique. AL5010 is designed for ease-of-setup, allowing you

AccuLazr™ AL5010 Product Line Manual Operations 93 7. Run the browser-based setup application and establish a connection with the reader. 8. Go t

94 Operations AccuLazr™ AL5010 Product Line Manual Control Panel Indicators There are several control panel indications on the AccuLazr AL5010 Reade

AccuLazr™ AL5010 Product Line Manual Operations 95 The LEDs provide the following indications during normal operations. Using LED Indicators to Ch

96 Operations AccuLazr™ AL5010 Product Line Manual NETWORK LED during Normal Operations Mode Description Single TCP/IP Solid GREEN – AL5010 connec

AccuLazr™ AL5010 Product Line Manual Operations 97 Interface Module Status Indicators LEDs on Basic Interface Module LEDs on Enhanced Interfac

98 Operations AccuLazr™ AL5010 Product Line Manual FieldBus LED Status Indicators DEVICENET Module Status Off - No power FB1 Gre

AccuLazr™ AL5010 Product Line Manual Operations 99 Backup / Restore Procedures To backup parameters from scan head to mounting base: 1. Press the b

100 Operations AccuLazr™ AL5010 Product Line Manual Checking Operations with User Interface The Diagnostics > Monitor enables you to evaluate the

AccuLazr™ AL5010 Product Line Manual Operations 101 Checking Multi-Reader Network From the AL5010 Controller, check Diagnostics > Log Viewer >

AccuLazr™ AL5010 Product Line Manual Introduction 3 AccuLazr Interface Module The AccuLazr Interface Module is fully compatible with the AL5010 li

102 Operations AccuLazr™ AL5010 Product Line Manual Standalone Operation In a typical standalone setup, a single AL5010 scans bar codes on one side

AccuLazr™ AL5010 Product Line Manual Operations 103 Tracking Operation By utilizing the tracking capabilities of the AL5010, you can configure your

104 Operations AccuLazr™ AL5010 Product Line Manual Dual X-Scanning Operation In dual X-scanning applications, four AL5010 readers mounted side-by-s

AccuLazr™ AL5010 Product Line Manual Operations 105 Multiple-Reader Network Operation In multiple-reader applications, from 2 to 14 AL5010s can be

106 Operations AccuLazr™ AL5010 Product Line Manual Scanning Array / Tunnel Operations The AL5010 can be set up with 1 controller and up to 13 clien

AccuLazr™ AL5010 Product Line Manual Maintenance 107 7 Maintenance This chapter provides instructions for maintaining optimum performance and lif

108 Maintenance AccuLazr™ AL5010 Product Line Manual Maintenance Tasks Perform the maintenance tasks on an “as needed” basis to assure proper oper

AccuLazr™ AL5010 Product Line Manual Maintenance 109 Cleaning the Exit Window WARNING: Shut down the reader before performing this maintenance tas

110 Maintenance AccuLazr™ AL5010 Product Line Manual Cleaning the Trigger Photoeye If your application uses the photoeye option as a hardware trig

AccuLazr™ AL5010 Product Line Manual Maintenance 111 Cleaning the Tachometer If your application uses the tachometer option for tracking purposes,

4 Introduction AccuLazr™ AL5010 Product Line Manuals AccuLazr™ User Interface The AccuLazr User Interface lets you configure an AL5010 through a s

112 Maintenance AccuLazr™ AL5010 Product Line Manual Verify Reader Operation Follow the Operations Checklist procedure defined in Chapter 5. If t

AccuLazr™ AL5010 Product Line Manual Troubleshooting 113 8 Troubleshooting This chapter provides instructions for diagnosing, troubleshooting and

114 Troubleshooting AccuLazr™ AL5010 Product Line Manual Control Panel Indicators There are several control panel indications on the AccuLazr AL5010

AccuLazr™ AL5010 Product Line Manual Troubleshooting 115 Control Panel LED Fault Detect Descriptions LED Description STATUS RED indicates a probl

116 Troubleshooting AccuLazr™ AL5010 Product Line Manual NETWORK LED – Fault Detection Only Mode Description Single TCP/IP LED is Off – No host con

AccuLazr™ AL5010 Product Line Manual Troubleshooting 117 Diagnostics The AccuLazr User Interface includes comprehensive diagnostic capabilities th

118 Troubleshooting AccuLazr™ AL5010 Product Line Manual Status LEDs The Monitor status indicators reflect the AL5010 control panel LEDs functional

AccuLazr™ AL5010 Product Line Manual Troubleshooting 119 Read Quality The Read Quality indicators provide information regarding the bar code that w

120 Troubleshooting AccuLazr™ AL5010 Product Line Manual Log Viewer The Diagnostics > Log Viewer lets you review the performance logs saved by th

AccuLazr™ AL5010 Product Line Manual Troubleshooting 121 Read Rate Log View For a summary of the AL5010’s overall performance, click the Read Rate

AccuLazr™ AL5010 Product Line Manual Introduction 5 Typical AL5010 Mid-Range Barcode Reading Applications Use the AL5010 in the following applicat

122 Troubleshooting AccuLazr™ AL5010 Product Line Manual The Read Rate Log Viewer also provides performance information on each laser. In order to p

AccuLazr™ AL5010 Product Line Manual Troubleshooting 123 08-AL5010_Troubleshooting_R20.doc Accu-Sort Systems, Inc. System Counters Log View You c

124 Troubleshooting AccuLazr™ AL5010 Product Line Manual ForcedTx Forced Transmit (non-tracking). A forced transmit indicates that the start of tr

AccuLazr™ AL5010 Product Line Manual Troubleshooting 125 Message Log View The Message Log contains various text messages that have been logged by

126 Troubleshooting AccuLazr™ AL5010 Product Line Manual Troubleshooting The following PCS (problem/cause/solution) tables are designed to assist yo

AccuLazr™ AL5010 Product Line Manual Troubleshooting 127 PCS Troubleshooting (continued) Problem The AL5010 is experiencing poor read rate. Caus

128 Troubleshooting AccuLazr™ AL5010 Product Line Manual Discovering the IP Address If you don’t know the IP address for the AL5010 unit, it can be

!!"#$%&'( #)*+*(,&-."!/(#012(3$1"$4 !"#$%&" '() !!52&60!2(*+"#" ,#" , -%.%/&q

130 Service AccuLazr™ AL5010 Product Line Manual FRU Guide Spare Part Number Replacement Assembly Descriptions AL5010 Bar Code Reader 100006775

AccuLazr™ AL5010 Product Line Manual Service 131 FRU Guide Spare Part Number Replacement Assembly Descriptions AL5010 Interface Module 100007

6 Introduction AccuLazr™ AL5010 Product Line Manuals Accu-Sort Systems, Inc. 01-AL5010_Introduction_R20.doc Options and Accessories Contact your

132 Service AccuLazr™ AL5010 Product Line Manual Accu-Sort Systems, Inc. 09-AV5010_Service_R20.doc Notes:

AccuLazr™ AL5010 Product Line Manual Appendix A: Specifications 133 Specifications AccuLazr™ AL5010 Technical Specifications Characteristic De

134 Appendix A: Specifications AccuLazr™ AL5010 Product Line Manual AccuLazr™ Basic Interface Module Technical Specifications Characteristic Desc

AccuLazr™ AL5010 Product Line Manual Appendix A: Specifications 135 Power Supply for AL5010 Characteristic Description Dimensions L 4.65” [118 m

136 Appendix A: Specifications AccuLazr™ AL5010 Product Line Manual Accu-Sort Systems, Inc. A1-AL5010_Specifications_R21.doc Certifications UL

AccuLazr™ AL5010 Product Line Manual Appendix B: Read Charts 137 Read Charts How to identify the scan head model: The model type is shown on

138 Appendix B: Read Charts AccuLazr™ AL5010 Product Line Manual Combo Read Chart / Table 1,200 scans per second (standard) throughout DOF ANSI

AccuLazr™ AL5010 Product Line Manual Appendix B: Read Charts 139 AL5010-1L NHD: 1 Laser, Near Focus High-Density Scan Head Part Number 100006775

140 Appendix B: Read Charts AccuLazr™ AL5010 Product Line Manual AL5010-1L HD: 1 Laser, High-Density Scan Head Part Number 1000067751 10 mil code

AccuLazr™ AL5010 Product Line Manual Appendix B: Read Charts 141 AL5010-1L HD: 1 Laser, High-Density Scan Head Part Number 1000067751 14 mil co

AccuLazr™ AL5010 Product Line Manuals Safety 7 2 Safety Please follow the safety precautions and warnings found in this manual when installing, se

142 Appendix B: Read Charts AccuLazr™ AL5010 Product Line Manual AL5010-1L HD: 1 Laser, High-Density Scan Head Part Number 1000067751 20 mil code

AccuLazr™ AL5010 Product Line Manual Appendix B: Read Charts 143 AL5010-1L SD: 1 Laser, Standard Density Scan Head Part Number 1000067750 15 mi

144 Appendix B: Read Charts AccuLazr™ AL5010 Product Line Manual AL5010-1L SD: 1 Laser, Standard Density Scan Head Part Number 1000067750 20 mil

AccuLazr™ AL5010 Product Line Manual Appendix B: Read Charts 145 AL5010-2L HD: 2 Lasers, High Density Scan Head Part Number 1000067754 10 mil c

146 Appendix B: Read Charts AccuLazr™ AL5010 Product Line Manual AL5010-2L SD: 2 Lasers, Standard Density Scan Head Part Number 1000067753 15 mil

AccuLazr™ AL5010 Product Line Manual Appendix B: Read Charts 147 AL5010-2L SD: 2 Lasers, Standard Density Scan Head Part Number 1000067753 20 m

148 Appendix B: Read Charts AccuLazr™ AL5010 Product Line Manual Accu-Sort Systems, Inc. A2-AL5010_Read_Charts_R20.doc Notes:

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 149 AccuLazr™ User Interface This appendix provides tables of paramete

150 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Modify Settings Modify Settings The Modify Settings main page des

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 151 Modify Settings > Configuration Modify > Configuration Desc

8 Safety AccuLazr™ AL5010 Product Line Manuals General Precautions Installation and Service by Qualified Service Technician Only WARNING: All proce

152 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Units – Drop-down list allows the units of measure to be set as eith

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 153 Modify Settings > Bar Codes Modify > Bar Codes Descriptions

154 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Maximum Quantity – User-defined maximum quantity for the bar code.

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 155 Modify Settings > Modulo Checks Selection Definition Factors

156 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Modify Settings > Stripping/Padding Selection Definition Bar Code

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 157 Modify Settings > Match Code Pattern Selection Definition Ma

158 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Example Match Code using a 6 character code 39 selected in Modify Set

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 159 • Enter the following options in the Message Definition –Port # 1

160 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual MATCH Results NO MATCH Results Accu-Sort Systems, Inc. A3-AL5010_

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 161 Modify Settings > Serial Communications The Modify > Serial

AccuLazr™ AL5010 Product Line Manuals Safety 9 Compliance Requirements FCC NOTICE: The AL5010 has been tested and found to comply with the limits

162 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Modify Settings > Serial Communications > Serial Port n Modif

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 163 Modify > Serial Communications > Serial Port n (Message De

164 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Read – Select None, Send Bar Code, or User Defined from the drop-down

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 165 Heart Beat Message – When enabled, if no other message is sent for

166 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Modify Settings > Network Selection Definition IP Address An IP

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 167 • EtherNet/IP (Net Host Port 1 only): This enables use of the Eth

168 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Modify Settings > Network (Message Definition Tab) Selection Def

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 169 • None: Nothing is sent for a no-read • Repeat Character: Tthe sp

170 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual • Hardware Trigger • Software Trigger • Continuous Trigger Trigg

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 171 Trigger Source = Continuous Trigger Selection Definition Select

10 Safety AccuLazr™ AL5010 Product Line Manuals Electrical Grounding Requirements Before applying power to any device, ALL components MUST be electr

172 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Modify Settings > Relay I/O 1 Configuration = Used as input

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 173 I/O 1 Configuration = Used as output Selection Definition Custom

174 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Modify Settings > Tracking Tachometer (Encoder) Selections (drop

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 175 Selection Definition Closest Read Point – Specify the nearest dist

176 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Modify Settings > FAST Monitor™ NOTE: For more information on FA

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 177 Modify Settings > Advanced Selection Definition Scan Filtering

178 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Modify Settings > Raster NOTE: The Modify Settings > Raster s

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 179 Save / Retrieve Selection Definition Save / Retrieve: Action = Sav

180 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Selection Definition Reboot AL5010 Click to reboot the bar code scan

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 181 Diagnostics Diagnostics The Diagnostics main page describes the

AccuLazr™ AL5010 Product Line Manuals Safety 11  Refer to the specific ESD precautions for each component. Laser Safety The AL5010 uses visible l

182 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Diagnostics > Monitor NOTE: The Monitor is a Java application an

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 183 A3-AL5010_User Interface_R20.doc Accu-Sort Systems, Inc. Controlle

184 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Diagnostics > Log Viewer Use this screen to review the performan

AccuLazr™ AL5010 Product Line Manual Appendix C: AccuLazr™ User Interface 185 Diagnostics > Update Firmware Use Update Firmware to reload th

186 Appendix C: AccuLazr™ User Interface AccuLazr™ AL5010 Product Line Manual Accu-Sort Systems, Inc. A3-AL5010_User Interface_R20.doc Notes:

AccuLazr™ AL5010 Product Line Manual Appendix D: Networking Guide 187 AL5010 Networking Guide Introduction The AL5010 bar code reader includes a

188 Appendix D: Networking Guide AccuLazr™ AL5010 Product Line Manual Controller/Client Communications Up to fourteen (14) AL5010s can be configure

AccuLazr™ AL5010 Product Line Manual Appendix D: Networking Guide 189 When using Controller/Client configuration, the client Tach Source must

190 Appendix D: Networking Guide AccuLazr™ AL5010 Product Line Manual Network Host Communications The AL5010 provides a number of options for trans

AccuLazr™ AL5010 Product Line Manual Appendix D: Networking Guide 191 TCP/IP Client It is also possible to configure the AL5010 to operate as a T

AccuLazr™ AL5010 Product Line Manual PN 1000068393 2.1 | CMS 11-0023 | 2013.01.31 | RAY Document Revision Control This document is under re

12 Safety AccuLazr™ AL5010 Product Line Manuals Safety Labels and Locations Refer to the following figures for specific label locations and warnings

192 Appendix D: Networking Guide AccuLazr™ AL5010 Product Line Manual EtherNet/IP The AL5010 supports the EtherNet/IP™ Industrial Networking proto

AccuLazr™ AL5010 Product Line Manual Appendix D: Networking Guide 193 EtherNet/IP Options When EtherNet/IP is enabled, a new tab become availabl

194 Appendix D: Networking Guide AccuLazr™ AL5010 Product Line Manual Explicit Messaging Example Used for communication between AL5010 and a Progr

AccuLazr™ AL5010 Product Line Manual Appendix D: Networking Guide 195 I/O Messaging Example The following example illustrates how an AL5010 can b

196 Appendix D: Networking Guide AccuLazr™ AL5010 Product Line Manual NOTE: You can only “schedule” I/O message transfers to the AL5010 at a fixe

AccuLazr™ AL5010 Product Line Manual Appendix D: Networking Guide 197 AL5010:C Configuration Data This data is not used. AL5010:I Input Data Tag

198 Appendix D: Networking Guide AccuLazr™ AL5010 Product Line Manual On-Demand Messaging (ControlLogix) On-Demand messaging provides another opti

AccuLazr™ AL5010 Product Line Manual Appendix D: Networking Guide 199 On-Demand Tag Tag Name Value Description AL5010Tag.Data[0] Bar Code Seq

200 Appendix D: Networking Guide AccuLazr™ AL5010 Product Line Manual EtherNet/IP Object Models Glossary This is a description of the different dat

AccuLazr™ AL5010 Product Line Manual Appendix D: Networking Guide 201 Standard Objects Identity Object (01HEX - 1 Instance) Class Attributes At

$FFX/D]U$/3URGXFW/LQH0DQXDOV 0HFKDQLFDO,QVWDOODWLRQ  0HFKDQLFDO,QVWDOODWLRQ,03257$177KH$/FRQWDLQVHOHFWURQLFVWKDWPD\

202 Appendix D: Networking Guide AccuLazr™ AL5010 Product Line Manual Assembly Object (04HEX – 4 Instances) Class Attributes Attribute ID Name D

AccuLazr™ AL5010 Product Line Manual Appendix D: Networking Guide 203 Connection Manager Object (06 HEX) This object has no attributes. TCP Ob

204 Appendix D: Networking Guide AccuLazr™ AL5010 Product Line Manual Vendor Specific Objects Bar Code Data Object (70 HEX - 1 Instance) Class

AccuLazr™ AL5010 Product Line Manual Appendix D: Networking Guide 205 Discrete Output Data Object (72 HEX – 1 Instance) Class Attributes Attr

206 Appendix D: Networking Guide AccuLazr™ AL5010 Product Line Manual Accu-Sort Systems, Inc. A4-AL5010_Networking_Guide_R20.doc Notes:

AccuLazr™ AL5010 Product Line Manual Appendix E: FAST Monitor Configuration 207 A5-AL5010_FAST_Monitor_Configuration_R20.doc Accu-Sort Systems,

208 Appendix E: FAST Monitor Configuration AccuLazr™ AL5010 Product Line Manual 2. Open Modify Settings > FAST Monitor a. Enter a name for the

AccuLazr™ AL5010 Product Line Manual Appendix F: Installation Drawings 209 Installation Drawings IMPORTANT: Although AL5010 is easy to install

210 Appendix F: Installation Drawings AccuLazr™ AL5010 Product Line Manual Accu-Sort Systems, Inc. A6-AL5010_Installation_Drawings_R20.doc Notes:

1044.10130.85.15823.23EXIT BEAM PLANEREAD DISTANCE REFERENCE PLANESCAN CENTERLINE552.172XM4X0.7 5[0.20]52.0° SCAN49.91.9621.6.8512.7.5025.2.9918.6.73

14 Mechanical Installation AccuLazr™ AL5010 Product Line Manuals Unpacking Instructions IMPORTANT: The AL5010 packaging is designed to protect the

95 3.74110 4.3338.11 1/2"17.5 .6945°14.8 .58MOUNTING SLOTS FORM5[#10] HARDWAREMOUNTING HOLE FOR5/16 T-STUD35 1.3822 .8799.5 3.9262 2.4439.5 1.562

AL5010SCAN HEAD0111625xxxAL5010SCAN BASE0111623001UNIVERSAL MOUNTINGBRACKET KITP/N 0111620001SEE NOTE 2MOUNTING EXTRUSION(SUPPLIED SEPERATELY)M4 MOUNT

1232 X42 X82 X72 X62 XSEE NOTE 291 XNOTES:1) ITEM NUMBERS APPLY TO THIS DRAWING ONLY2) ITEMS 6 THRU 9 TO BE BAGGED SEPARATELYN/AN/AN/AABCDB43124CAL501

136.45.3783.93.3092.5 OA3.641244.886.2.24391.544X MOUNTING HOLESFOR M5 [#10] HARDWARE652.56MOUNTING HARDWARESEE NOTE 3NOTES:1) WEIGHT: .29KGS [.58LBS

133.65.26191.47.54123.94.8838.11.501797.056.2.24451.77592.324X MOUNTING HOLESFOR M5 [#10] HARDWARE672.64MOUNTING HARDWARESEE NOTE 3ACCU-SORT 1.5"

1040506070PHOTOEYE MOUNTING HOLEREF. 1.5" X 3.0" EXTRUSION (2)REF. PHOTOEYE2020N/AN/AN/AABCDB43124CPHOTOEYEKIT, MOUNTING, REFLECTORR41222DWG

10203040506070NOTES:1) COMPONENTS LISTED IN ERP BILL OF MATERIALS (REF. # 0102974001)2) ATTACH ONE END OF THE 3 FT. GROUND WIRE TO ITEM 20 USING

FERRITE INSTALLATION AND LOCATIONSEE NOTE 3ASSEMBLED VIEWSEE NOTE 2FOR POSITIONING INFO.NOTES:1) ATTACH OPPOSITE END OF GROUND WIRE TO CONVEYOR EST

AccuLazr™ AL5010 Product Line Manuals Mechanical Installation 15 Installation Sequence NOTE: Everything should be MECHANICALLY INSTALLED before

SCANNERNETWORKPOWERTACHTRIGFIELD BUSCOM 1 / COM 2I/O 1I/O 2I/O 3 I/O 4SCANNERNETWORKPOWERTACHTRIGFIELD BUSCOM 1 / COM 2I/O 1I/O 2I/O 3 I/O 41234567887

COM 2 COM 1FIELDBUSFB1FB2FB3FB5FB6S1S2TRIGV OUTTRIG -TACHV OUTTACH -POWER+10-28VE36 3E4E5E6I/ 0 1I/ 0 2I/ 0 3 I/ 0 4+-+-+-+-EE34E35422RX-422TX-232 RX4

TRIGV OUTTRIG -PO WER+10-28VE36 3E4I/ 0 1I/O 2I/O 3 I/O 4+-+-+-+-ETRIG + 1234567887654321ABCDDCBASHEET 3 OF 5This document is provided for a specific

TRIGV OUTTRIG -PO WER+10-28VE36 3E4I/ 0 1I/O 2I/O 3 I/O 4+-+-+-+-ETRIG + 1234567887654321ABCDDCBASHEET 4 OF 5This document is provided for a specific

COM 2 COM 1FIELDBUSFB 1FB 2FB 3FB 5FB 6S1S2TRIGV OUTTRIG -TACHV OUTTACH -PO WER+10-28VE36 3E4E5E6II / O 1II/O 2II/O 3 II/O 4+-+-+-+-EE34E35422RX-422TX

1 2 3 4 55 PORT SWITCHSCANNERNETWORKPOWERTACHTRIGFIELD BUSCOM 1 / COM 2I/O 1I/O 2I/O 3 I/O 4SCANNERNETWORKPOWERTACHTRIGFIELD BUSCOM 1 / COM 2I/O 1I/O

1 2 3 4 55 PORT SWITCHSCANNERNETWORKPOWERTACHTRIGFIELD BUSCOM 1 / COM 2I/O 1I/O 2I/O 3 I/O 4SCANNERNETWORKPOWERTACHTRIGFIELD BUSCOM 1 / COM 2I/O 1I/O

16 Mechanical Installation AccuLazr™ AL5010 Product Line Manuals Orientation Considerations Consider the important factors that affect how the reade

www.datalogic.com

AccuLazr™ AL5010 Product Line Manuals Mechanical Installation 17 Barcode Orientation to Scanning Area Picket Fence or Ladder Orientation Barcode p

18 Mechanical Installation AccuLazr™ AL5010 Product Line Manuals Accu-Sort Systems, Inc. 03-AL5010_Mechanical_Installation_R20.doc General Mounting

AccuLazr™ AL5010 Product Line Manuals Mechanical Installation 19 Reader Positioning: Adjustable Raster The Adjustable Raster version (sometimes re

20 Mechanical Installation AccuLazr™ AL5010 Product Line Manuals Raster Setup The Adjustable Raster version of the AccuLazr™ AL5010 Laser barcode sc

AccuLazr™ AL5010 Product Line Manuals Mechanical Installation 21 5. Position box at nearest read distance to the scanner. 6. Identify the highe

AccuLazr™ AL5010 Product Line Manuals Contents iii Contents Preface Intended Audience...

22 Mechanical Installation AccuLazr™ AL5010 Product Line Manuals 7. In the user interface, navigate to Modify Settings > Raster. 8. Type -20 i

AccuLazr™ AL5010 Product Line Manuals Mechanical Installation 23 13. In Modify Settings > Raster, gradually increment your upper and lower sweep

24 Mechanical Installation AccuLazr™ AL5010 Product Line Manuals 17. Click Update, and then click the Save icon ( ) at the top of the user interface

AccuLazr™ AL5010 Product Line Manuals Mechanical Installation 25 Run Test Labels 1. Configure the scanner for your application by setting up commu

26 Mechanical Installation AccuLazr™ AL5010 Product Line Manuals 7. Continue checking for good reads by placing the label at the back edge of the b

AccuLazr™ AL5010 Product Line Manuals Mechanical Installation 27 Dimensions and Clearances The overall dimensions of the AL5010 when the Universal

28 Mechanical Installation AccuLazr™ AL5010 Product Line Manuals Attaching the Universal Mounting Bracket (UMB) The Universal Mounting Bracket (UMB)

AccuLazr™ AL5010 Product Line Manuals Mechanical Installation 29 Installing an AL5010 Scan Head Perform the electrical installation as outlined in

30 Mechanical Installation AccuLazr™ AL5010 Product Line Manuals Mounting the Trigger Photoeye The standard photoeye works by bouncing a light beam

AccuLazr™ AL5010 Product Line Manuals Mechanical Installation 31 Mounting the Tachometer The tachometer (tach) option outputs a set number of pul

iv Contents AccuLazr™ AL5010 Product Line Manuals 4 Electrical Installation Prerequisites ...

32 Mechanical Installation AccuLazr™ AL5010 Product Line Manuals Mounting the Interface Modules Mechanical installation sequence for AL5010 with eit

AccuLazr™ AL5010 Product Line Manuals Mechanical Installation 33 To mount the Basic Interface Module: 1. Position the basic interface module in th

34 Mechanical Installation AccuLazr™ AL5010 Product Line Manuals To mount the Enhanced Interface Module: 1. Position the basic interface module in

AccuLazr™ AL5010 Product Line Manuals Mechanical Installation 35 03-AL5010_Mechanical_Installation_R20.doc Accu-Sort Systems, Inc. Mounting the I/

36 Mechanical Installation AccuLazr™ AL5010 Product Line Manuals To install your optional I/O module(s): 1. Remove the cover to gain access to the

!""#$%&'()!$*+,+)-'./#"0)$123)4%2#%5! "#$%&'(%)#!*+,&)##)&(-+! ./!! !6!))753"0'1"%5)

38 Electrical Installation AccuLazr™ AL5010 Product Line Manual Installation Sequence(s) NOTE: Everything should be MECHANICALLY INSTALLED before p

AccuLazr™ AL5010 Product Line Manual Electrical Installation 39 Installing Multiple Readers For electrical installation, multiple-reader networks w

40 Electrical Installation AccuLazr™ AL5010 Product Line Manual Multiple Readers with a Single Interface Module General Electrical Installation Gu

AccuLazr™ AL5010 Product Line Manual Electrical Installation 41 Cable and Cord Grip Connections Determine the wiring connections needed for your a

AccuLazr™ AL5010 Product Line Manuals Contents v Standalone Operation ...

42 Electrical Installation AccuLazr™ AL5010 Product Line Manual Basic Interface Module Basic Interface Module Wiring tables, printed on the inte

AccuLazr™ AL5010 Product Line Manual Electrical Installation 43 Electrical wiring sequence: 1. SCANNER - Mounting base (two connections, 15-pin

44 Electrical Installation AccuLazr™ AL5010 Product Line Manual Enhanced Interface Module Enhanced Interface Module Wiring tables, printed on the

AccuLazr™ AL5010 Product Line Manual Electrical Installation 45 Electrical wiring sequence: 1. SCANNER - Mounting base (two connections, 15-pin

46 Electrical Installation AccuLazr™ AL5010 Product Line Manual Power Requirements IMPORTANT: When planning your installation wiring, remember all

AccuLazr™ AL5010 Product Line Manual Electrical Installation 47 Trigger Connections The AL5010 supports three trigger modes: hardware, software, a

48 Electrical Installation AccuLazr™ AL5010 Product Line Manual Tachometer Connections In applications where product tracking is required, a tachome

AccuLazr™ AL5010 Product Line Manual Electrical Installation 49 Serial Communications Connections (COM1 and COM2) The interface module provides an

50 Electrical Installation AccuLazr™ AL5010 Product Line Manual IMPORTANT: Before attempting to use RS232 communications with RTS/CTS, contact Accu

AccuLazr™ AL5010 Product Line Manual Electrical Installation 51 I/O Module Connections The Enhanced Interface Module supports up to four (4) option

vi Contents AccuLazr™ AL5010 Product Line Manuals Bar Codes...

52 Electrical Installation AccuLazr™ AL5010 Product Line Manual Output Module Application Shown below is a typical output module application. When

AccuLazr™ AL5010 Product Line Manual Electrical Installation 53 DeviceNet Profibus Connecting the AL5010 Once all wiring is completed and checke

54 Electrical Installation AccuLazr™ AL5010 Product Line Manual Wiring to the AL5010 without an Interface Module AL5010 Pin-Out Table See also: Dr

AccuLazr™ AL5010 Product Line Manual Electrical Installation 55 Check Installation After completing the installation of your AL5010:  Confirm tha

56 Electrical Installation AccuLazr™ AL5010 Product Line Manual Check installations using Enhanced Interface Module: 1. Plug in the power supply. 2

AccuLazr™ AL5010 Product Line Manual Setup 57 5 Setup Getting Started The AL5010 line of laser bar code readers is designed for ease-of-setup, all

58 Setup AccuLazr™ AL5010 Product Line Manual Starting the AccuLazr User Interface To start the AccuLazr™ User Interface software in the Windows env

AccuLazr™ AL5010 Product Line Manual Setup 59 AccuLazr User Interface Basics AccuLazr™ User Interface Menu Tree The functions that you can sele

60 Setup AccuLazr™ AL5010 Product Line Manual Modify Settings Use the Modify Settings menu tree selections during initial setup to configure your AL

AccuLazr™ AL5010 Product Line Manual Setup 61 Modify Settings > Configuration Use Configuration to identify and configure an AL5010 bar code rea

!""#$%&'()!$*+,+)-'./#"0)$123)4%2#%56! "#$%&'$! ())!! !-'37%"3)*$+',-$!.,!./$!!""#

62 Setup AccuLazr™ AL5010 Product Line Manual Modify Settings > Bar Codes Use Bar Codes to define the symbologies the AL5010 should read for your

AccuLazr™ AL5010 Product Line Manual Setup 63 To add a bar code manually: 1. To add a bar code, go to the Modify Settings > Bar Code screen. 2.

64 Setup AccuLazr™ AL5010 Product Line Manual To create a bar code group: 1. Go to the Bar Code Groups tab. (This tab becomes available when two o

AccuLazr™ AL5010 Product Line Manual Setup 65 Modify Settings > Modulo Checks Use the Modulo Checks screen to setup the user defined modulo chec

66 Setup AccuLazr™ AL5010 Product Line Manual Modify Settings > Stripping/Padding For each symbology type (defined in Modify Settings > Bar Co

AccuLazr™ AL5010 Product Line Manual Setup 67 Modify Settings > Match Codes Use Modify Settings > Match Codes to define a specific code patte

68 Setup AccuLazr™ AL5010 Product Line Manual Modify Settings > Serial Communications Use the Serial Communications menu tree selections to set t

AccuLazr™ AL5010 Product Line Manual Setup 69 To create user-defined messages: Under Message Format, select User Defined Message. A Message Defin

70 Setup AccuLazr™ AL5010 Product Line Manual Multiple Bar Code - If disabled, a multiple bar code condition will be reported as a “Read” of the fir

AccuLazr™ AL5010 Product Line Manual Setup 71 Modify Settings > Network Use Modify Settings > Network to specify network settings (including

viii Preface AccuLazr™ AL5010 Product Line Manuals Conventions WARNINGS or CAUTIONS: This symbol identifies a hazard or procedure that, if incorrec

72 Setup AccuLazr™ AL5010 Product Line Manual Ethernet Link Drop-down list with 5 selections: AutoDetect, 100 Mbps/Full Duplex, 100 Mbps/Half Duplex

AccuLazr™ AL5010 Product Line Manual Setup 73 To define Serial Port 1 message content: The message drop-down lists define the message options for e

74 Setup AccuLazr™ AL5010 Product Line Manual Modify Settings > Trigger The trigger helps the reader identify when products with bar codes are en

AccuLazr™ AL5010 Product Line Manual Setup 75 Modify Settings > Relay Use to define functionality of any I/O relay module options utilized by yo

76 Setup AccuLazr™ AL5010 Product Line Manual Modify Settings > Tracking Use tracking in application that require: • Tight package spacing • T

AccuLazr™ AL5010 Product Line Manual Setup 77 Modify Settings > FAST Monitor™ FAST Monitor is a browser-based application, running on a FAST Mon

78 Setup AccuLazr™ AL5010 Product Line Manual Modify Settings > Advanced The Advanced screen provides filters for enhancing the scanners ability

AccuLazr™ AL5010 Product Line Manual Setup 79 • Should be at least as long as Start/Stop character. If short Start/Stop character, use the length

80 Setup AccuLazr™ AL5010 Product Line Manual Modify Settings > Raster Use Modify Settings > Raster to define the laser sweep area of an AL501

AccuLazr™ AL5010 Product Line Manual Setup 81 Save / Retrieve Use Save/Retrieve to save all the settings to the scan head and backup the settings t

AccuLazr™ AL5010 Product Line Manual Introduction 1 1 Introduction This chapter presents an introductory description of the AccuLazr™ AL5010 las

82 Setup AccuLazr™ AL5010 Product Line Manual Diagnostics The AL5010 includes comprehensive diagnostic that enable you to monitor: • Status LEDs • R

AccuLazr™ AL5010 Product Line Manual Setup 83 Diagnostics > Monitor Use the Diagnostics > Monitor as the primary tool to monitor the reader&a

84 Setup AccuLazr™ AL5010 Product Line Manual Diagnostics > Log Viewer The Diagnostics > Log Viewer lets you review the performance logs saved

AccuLazr™ AL5010 Product Line Manual Setup 85 Read Rate Counters by Laser The Read Rate Log Viewer also provides performance information on each la

86 Setup AccuLazr™ AL5010 Product Line Manual Counters Log View Use the Counters Log View to display a number of values and counters that indicate w

AccuLazr™ AL5010 Product Line Manual Setup 87 Error Counters Xfter Ovrflw Transfer Overflow. This counts the number of codes that were lost due t

88 Setup AccuLazr™ AL5010 Product Line Manual Decode/DSP Counters DSP Codes Count of the number of bar codes decoded, per laser, by the DSP. Scan

AccuLazr™ AL5010 Product Line Manual Setup 89 Command There are several commands that you can use to display reader parameters and diagnostic info

90 Setup AccuLazr™ AL5010 Product Line Manual Diagnostics > Update Firmware Use Diagnostics > Update Firmware to reload the reader firmware. F

AccuLazr™ AL5010 Product Line Manual Operations 91 6 Operations This chapter provides details on how the AL5010 bar code scanning solutions funct